As metal roofing continues to gain popularity in both residential and commercial sectors, contractors are increasingly interested in transitioning from traditional asphalt to metal roof installations. This shift represents a lucrative opportunity, but the transition can also present challenges that require specialized knowledge and skills.
At The Real Metal Roofing Company, we understand that making the leap into metal roofing can be intimidating. As experts in the field, we aim to educate contractors on how to avoid common mistakes during the transition. In this guide, we’ll discuss key insights, tips, and advice on successfully switching to metal roofing and how to avoid common errors that can cost time and money.
By the end of this article, you’ll have a clearer understanding of how to navigate the complexities of metal roof installation and build a successful metal roofing business.
Why Metal Roofing?
Metal roofing is quickly becoming a top choice among homeowners and builders alike for several reasons:
- Durability: A metal roof can last up to 60 years or more with proper maintenance.
- Energy Efficiency: Metal roofs reflect solar heat, which can help reduce cooling costs.
- Aesthetics: The sleek, modern look of metal roofing appeals to homeowners who want a stylish and functional roof.
- Weather Resistance: Metal roofs perform well in extreme weather conditions such as high winds, heavy rains, and even hail.
With these benefits in mind, more contractors are transitioning to metal roofing installations. However, moving from traditional asphalt shingles to metal roofing is not without its challenges.
1. Assuming All Metal Roof Installations Require the Same Skill Set
A common misconception among contractors transitioning to metal roofing is that all metal roofing systems require the same installation skills. This is far from true. There are two main types of metal roofing systems—exposed fastener and standing seam—and they each have unique installation requirements.
Exposed Fastener Systems
Exposed fastener metal roofs are easier to install and are commonly used for residential, industrial, and agricultural buildings. The installation process involves attaching the metal panels to the roof deck with visible fasteners. While these systems are easier to work with than standing seam systems, they still require knowledge of best practices for metal roof installation.
Key benefits of exposed fastener systems include:
- Easier installation compared to standing seam.
- Lower cost, making them a good option for contractors new to metal roofing.
- Ideal for residential projects or for contractors just beginning their transition to metal.
Standing Seam Metal Roofs
Standing seam metal roofs are a higher-end option that requires advanced skills and labor-intensive work. These systems are known for their clean aesthetics, durability, and weather-tight performance. The panels are seamed together without exposed fasteners, creating a sleek and high-performing roof.
Key points about standing seam roofs:
- Concealed fasteners make the system less prone to leaks and corrosion.
- Higher labor intensity: The installation of standing seam systems requires more time and attention to detail, especially in areas with complex rooflines.
- Weathertight warranties: Many commercial and high-end residential projects require weathertight warranties, which guarantee the system will not leak. Meeting these warranty requirements involves meticulous installation practices.
Pro Tip: Start with simpler projects using exposed fastener systems to build experience and confidence before moving on to more complex standing seam installations.
2. Improper Handling of Materials
One of the most significant differences between asphalt roofing and metal roofing is the material handling process. While shingles are more forgiving and easier to transport and handle, metal roofing materials require special care to avoid damage.
Key Metal Roof Material Considerations:
- Avoid scratching or denting: Metal panels are prone to scratches and dents if not handled carefully. This can lead to aesthetic issues or functional problems like rust and corrosion.
- Proper storage: Metal materials should be stored in a dry, covered area to prevent corrosion or damage from the elements.
- Galvanic reaction: Be aware of dissimilar metal corrosion—a chemical reaction that occurs when two incompatible metals come into contact. For example, avoid using copper gutters with steel metal roofing as it can lead to corrosion.
Pro Tip: Always use enough manpower to carry metal panels without bending or twisting them. Ensure the panels are stored properly and avoid using incompatible metals in your installation.
3. Lack of Product Knowledge
The transition to metal roofing requires contractors to become familiar with a wide range of materials, systems, and best practices. Without the proper knowledge, even experienced roofers can make costly mistakes.
Building Expertise in Metal Roofing:
- Understand the differences between materials: Contractors must know the characteristics of various metal materials such as Galvalume, aluminum, steel, zinc, and copper. Each material performs differently in various climates and has its pros and cons.
- Stay up-to-date on industry standards: Metal roofing standards are constantly evolving, with new products, installation techniques, and design practices emerging regularly.
- Seek out mentorship and training: Learning from seasoned metal roofing professionals can help you understand the complexities of the industry. Online resources, trade organizations, and metal roofing manufacturers like The Real Metal Roofing Company offer extensive educational content to help you master the trade.
4. Scaling Up Too Quickly
When making the transition from asphalt shingles to metal roofing, it’s essential not to rush into scaling up your operations. Taking on too many projects without the necessary expertise, tools, and workforce can lead to burnout, poor workmanship, and financial strain.
Key Considerations for Scaling Up:
- Start small: Take on a few projects to build up your experience before committing to larger jobs or hiring additional crews.
- Invest in equipment: Metal roofing requires specialized tools such as brakes, shears, and rollformers to shape and cut metal panels. Investing in this equipment too early, however, can strain your cash flow. Wait until you have a steady stream of metal roofing projects before purchasing costly machinery.
- Hiring and training: If your business starts to grow, you’ll need to hire and train additional team members. However, scaling too quickly without experienced workers can result in poor installations.
Pro Tip: Wait until you’re consistently doing 25–35 metal roof installations per year before investing in machinery or expanding your team.
How to Transition to Metal Roofing Successfully
Now that we’ve identified the top mistakes to avoid, let’s explore how you can successfully transition from asphalt to metal roofing.
Build a Skilled Team
The quality of your metal roof installations depends heavily on the skill of your crew. Metal roofing is more complex than asphalt shingle installations and requires precision, attention to detail, and technical expertise. Hire experienced installers who are familiar with metal or invest in training programs to get your team up to speed.
Pro Tip: Start with small projects and gradually build a portfolio of completed metal roof installations to attract more clients and showcase your work.
Start with Residential Projects
Before taking on commercial jobs that require weathertight warranties or complex roof details, begin with simpler residential projects. Residential metal roof installations are less complicated, allowing you to build confidence and refine your skills.
Invest in the Right Tools
While it’s tempting to stick with tools used for shingle installations, metal roofing requires specialized equipment. Some essential tools include:
- Shears for cutting metal sheets
- Brakes for bending panels
- Rollformers for fabricating panels
In addition to these large machines, you’ll need basic tools such as aviation snips, fasteners, and sealants designed specifically for metal roofing.
Pro Tip: Check out our full guide on metal roofing tools for a comprehensive list of must-haves for your metal roofing kit.
Partner with a Trusted Supplier
Choosing the right supplier is essential for your success in the metal roofing industry. At The Real Metal Roofing Company, we provide high-quality metal roofing materials, including Galvalume, aluminum, and copper. Our team also offers support throughout the design, installation, and warranty phases to ensure your projects run smoothly.
Pro Tip: Work with a supplier who can offer you technical guidance and resources in addition to providing materials. This will give you an edge in the competitive metal roofing market.
Conclusion
Transitioning from asphalt shingles to metal roof installation is a significant step that can lead to long-term success in a growing industry. By avoiding common mistakes, such as mishandling materials or scaling too quickly, you can ensure your projects are successful and profitable.
At The Real Metal Roofing Company, we’re committed to helping contractors make the shift to metal roofing with confidence. Whether you’re just starting out or looking to expand your business, we provide the materials, tools, and expertise needed for success.
For more information on how to get started with metal roofing or to partner with a trusted supplier, contact The Real Metal Roofing Company today!